Boosting Manufacturing Competitiveness: The Role of Energy-Saving Bogie Hearth Furnaces

2025-11-17 09:11:52
 Bogie hearth furnaces , as a key type of heat treatment equipment, continue to play an irreplaceable role in fields such as machinery manufacturing, metallurgy, automotive, and aerospace due to their outstanding performance and flexibility.

Technological Innovation: Four Core Advantages of Modern Bogie Hearth Furnaces

Compared to traditional heat treatment equipment, modern new-type bogie hearth furnaces have achieved a comprehensive leap in performance through multiple technological innovations:

  • Exceptional Energy-Saving Effects: The adoption of new composite fiber linings results in low heat capacity and excellent thermal insulation, significantly reducing the heat storage and dissipation losses of the furnace body. Combined with advanced sealing technology (such as automatic sealing between the bogie and the furnace body), heat leakage is effectively eliminated. Energy consumption can be reduced by up to 30% compared to traditional old-style kilns.
  • Precise Intelligent Control: Integration of advanced PLC (Programmable Logic Controller) and intelligent temperature control instruments allows for the programming and execution of complex heating, soaking, and cooling curves.
  • Convenience and Safety of Operation: The movement of the bogie and the lifting of the furnace door are all achieved through electric or hydraulic drive, resulting in a high degree of automation and significantly reducing the labor intensity of workers.
  • Wide Process Adaptability: Through different atmosphere configurations, bogie hearth furnaces can easily realize a variety of heat treatment processes, including but not limited to annealing, normalizing, tempering, heating before quenching, and stress relief for castings and forgings, demonstrating powerful process adaptability.

Wide Range of Applications, Empowering Core Manufacturing Industries

Key application scenarios include:

  • Large Metal Components: Such as annealing and tempering of large gears, bearings, main shafts, and pressure vessels.
  • Castings and ForgingsStress relief and aging treatment of large steel castings and forgings.
  • Automotive Molds: Heat treatment of large stamping molds and die-casting molds.
  • Scientific Research and Institutions: Used for new material research and development and teaching experiments.

For enterprises seeking to enhance product quality, reduce energy consumption, and optimize production costs, investing in a technologically advanced modern bogie hearth furnace is undoubtedly a decision of long-term value. It is not only equipment to complete the heat treatment process but also a powerful tool for enterprises to maintain core competitiveness in the fierce market.

 Main Technical Specifications:

1

Effective Working Dimensions

Length 1800 × Width 1800 × Height 1200mm

2

Furnace Chamber Dimensions

Length 2200 × Width 2000 × Height 1300mm

3

Rated Heating Power

120 Kw

4

Rated Temperature

900℃

5

Operating Temperature

800℃

6

Heating Method

Radiation Heating + Convection Heating

7

Wiring Method

Star Connection

8

Power Supply

~380V, Frequency 50Hz

9

Temperature Control Method

PID Program Automatic Temperature Control

10

Temperature Control Zones

1 Zone

11

Temperature Measurement Point Instrument Control Accuracy

Class 0.3

12

Furnace Temperature Uniformity

±10℃

13

Loading Capacity

5t

14

Furnace Body Outer Wall Temperature Rise

≤45℃

15

Furnace Lining Type

Refractory Fiber

16

Equipment Overall Dimensions

Length 3500 × Width 3500 × Height 4000mm

17

Footprint

Length 7000 × Width 4000mm

18

Estimated Equipment Weight

5t

Press Contact: 

Official website link:Bogie-hearth Resistance Furnace,Well resistance furnace,Vacuum Furnace-China-Europe Industrial Furnace

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